Our production process is a meticulous and well-coordinated cycle designed to ensure the highest standards of quality and craftsmanship. It begins with the creation of detailed technical drawings, which serve as blueprints for the entire production journey. These designs are then brought to life through Pop work, where skilled artisans craft a prototype to accurately reflect the final product.
Once the prototype is complete, we move on to mold making, where the design is replicated in a durable material, creating the foundation for mass production. Next, the GRC (Glass Reinforced Concrete) casting process takes place, ensuring that the product has the perfect blend of strength, durability, and detail. After casting, the product undergoes a rigorous finishing stage, where every surface is smoothed and perfected, followed by painting or other treatments to achieve a flawless finish.
Finally, the product is carefully packaged and dispatched to ensure safe and timely delivery to clients, completing the cycle from concept to finished product.
The production cycle begins with detailed technical drawings, where our design team translates concepts into precise blueprints. These drawings serve as the foundation for manufacturing, guiding the entire process. All dimensions, shapes, and materials are carefully specified to ensure the product meets design requirements and quality standards. This phase requires close collaboration between designers and engineers.
In the pop work phase, the design is transformed into a physical prototype using Plaster of Paris (POP). Skilled artisans craft detailed models, replicating the intricate design features outlined in the drawings. POP work ensures precision in capturing every fine detail before moving on to the next step. This phase involves both artistry and technical skill to create an accurate mold.
Once the POP model is ready, the next step is to create a durable mold. The model is encased in a specialized material, typically silicone or fiberglass, to form a high-quality mold. The mold captures every detail and texture of the POP work, ensuring that the final product will replicate the original design perfectly. This step is crucial for mass production.
Glass Reinforced Concrete (GRC) casting is the process where the mould is filled with a mixture of cement, fine aggregates, and glass fibres. This composite material ensures strength, durability, and fine detailing. The mixture is carefully poured into the mould and allowed to set, forming the structure of the product. GRC casting is ideal for producing lightweight yet strong products.
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